We all live for the sun, but in our dry brown land it can be relentless and unforgiving - particularly in arid desert regions and tropical zones which are characterised by intense heat.

And for those RVers and caravanners with a penchant for relaxing outdoors, the omnipresent nearside awning is a godsend - a shady saviour!

But the installation of an offside external rope track, which allows attachment of a shade cloth awning or the like, will help you beat the sun on both sides of your RV.

It can also assist in taking the heat off the back of the fridge, and shade the window over an offside kitchen sink. And also help keep the RV a bit cooler.

These images and step-by-step captions depict the simplicity of this installation of an offside external rope track performed by The RV Repair Centre foreman, Paul Hewat, in Bayswater, Victoria.

TOOLS

• Measuring tape
• Battery drill
• Marker pen
• 3/16 drill bit
• Cutting saw or hacksaw
• Cutting blade
• Round and flat file

MATERIALS

• Length of white rope track, then cut to size
• Stainless or white painted eight gauge screws (length ¾ inch)
• Good quality roof/gutter sealant.
• Bottle of methylated spirits to clean up (not turpentine)

Step One

In this specific DIY project the new aluminium white rope track is to be installed on the ‘offside’ of a motorhome or caravan to provide shade when required. Whilst the rope track could be installed on the side wall rather than the roof, our experience has found that the roof provides greater support. Cut and remove the corner moulding infill as shown.

Step Two

Determine the overall length of the rope track required. This may be determined by the size of shade awning you have or intend to purchase. Although it’s normal practice to run the rope track the full length of the roof.

Step Three

Measure the length of rope track required. Handy hint: Ensure the length of rope track purchased is longer than the measured length required.

Step Four

Cut rope track to the measured length.

Step Five

Pre-drill the rope track on a flat surface prior to installing. Whilst 400mm spacings are okay along the rope track, ensure each end is no greater than 25mm as shown within the image. Handy hint: Flat file each hole once drilled.

Step Six

Use a small round file to remove rough edges at each end of the rope track.

Step Seven

Use methylated spirits (not turpentine) to clean all surfaces as shown.

Step Eight

Use a good quality roof/gutter sealant and run this within the corner moulding as shown from front to rear.

Step Nine

Place the rope track ‘reverse up’ as shown as it provides for a cleaner finish. Handy hint: Ensure the rope track is flush against the corner moulding by using excess sealant as shown.

Step Ten

Fasten the rope track commencing from one end as shown here. Handy hint: Use your free hand to hold the rope track against the corner mould.

Step Eleven

Once the rope track is fully fastened apply a coating of sealant into the groove as shown here.

Step Twelve

Using your finger or a flat blade, level off the area applied with sealant. Handy hint: Ensure the fasteners are also covered with sealant.

Step Thirteen

Wipe off any excess sealant. Then reposition the corner moulding infill so it butts up against the rope track. Cut as shown here. Handy hint: Apply sealant under the corner mould infill before reinstalling.

Step Fourteen

The completed project in readiness for the shade cloth awning to slide into your new rope track. Handy hint: Rope track can be applied to any RV with or without corner moulds. It’s also imperative that rope track is fastened to a structural member to provide rigidity.

Category: Technology
Written: Sun 01 Apr 2018
Printed: April, 2018
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